The premium warehouse striping solution is ASG Services world renowned embedded striping. A channel is created in the concrete floor surface, removing around ⅛ of an inch and to a predetermined width, typically 4 inches. Our installation teams then fill this channel with a high build epoxy compound to create the most durable form of warehouse striping we are aware of.
Advanced equipment utilized by ASG Services is fitted with rows of diamond cutting blades for high precision preparation. This Durable floor striping is not widely known and as yet, ASG Services are unaware of any other company performing this installation is the USA.
The reason for this level of preparation is to prevent material handling equipment from striking the edge of the epoxy paint. Most paint and tapes are applied to the surface which means the forklift truck hits the edge and rides up onto the line. The forces exerted are far too great for paint or tapes to withstand the pressure, which is why painted floor striping and floor tapes wear and/or fail. Placing the paint below the surface prevents this, the forklift trucks ride onto the line without applying any shear force.
Embedded floor striping is the most durable method of warehouse striping we know of, it takes longer to apply than any other and costs more, however it should be seen as an investment. Once complete, our customers do not have to recoat every month, or once a year, therefore saving money in ongoing maintenance.
Due to the overall cost, we advice customers to consider this option for their most high traffic areas, which results in a cost effective but high performance installation.
We ask all customers to thoroughly clean their warehouse and distribution center floors before we arrive to install any floor striping. Embedded floor striping requires the use of masking tape, therefore the unprepared areas need to be clean enough for tape to stick.
ASG Services works closer than ever with customers choosing this option as we appreciate that downtime costs money. We will present schedules to help fit with your operation and which help our installation teams achieve their deadlines.
All of our installation teams are fully trained and experienced in this advanced installation process, which is critical for a successful application. All are fully insured to work on any customer site throughout the US and beyond. Multi site projects are normal for ASG, keeping our teams out on embedded striping on a daily basis.
OSHA recommends the following:
Most work carried out by ASG Services is done with yellow and/or white. Occasionally we will be asked to use red, green, blue and grey. If in doubt ask what we can provide, almost any color is available.
Preparation helps improve durability, so if you are operating a very busy facility or moving items which are heavy, you will likely need a preparation method.
There are several options to consider:
It is typically more cost effective to have a preparation method when compared to several years of recoating and touch ups which will be needed.
For the most accurate price and planning, it is best to give us as much as possible, having a drawing helps you visualize and us to plan and quote. CAD are easiest as we can use them to pull measurements from, while PDF with measurements added is another great way to provide us with the information.
However this is not essential, we can help with basic depictions or arrange for a partner firm to visit site and create a much more detailed drawing, contact us for pricing.
Keeping the floor area clean and clear of debris is the easiest thing any facility can work on, however we strongly recommend customer work on their training programs to encourage the following:
The most common dimensions are in walkway widths (4ft), pallet lane widths (pallet type dependent plus the line width) and line widths (4”), but every facility is different and may need custom sizes.
OSHA provide the following:
“The lines used to delineate the aisles may be any color so long as they clearly define the area considered as aisle space. The lines may be composed of dots, square, strip or continuous, but they too must define the aisle area.
The recommended width of aisle markings varies from 2 inches to 6 inches; therefore, any width 2 inches or more is considered acceptable.
The recommended width of aisles is at least 3 feet wider than the largest equipment to be utilized, or a minimum of 4 feet.”
Standard Number: 1910.22(b) – Compliance with Aisle Markings (Part 1910.22(b)) – [Corrected April 17, 2009] – https://www.osha.gov/laws-regs/standardinterpretations/1972-05-15
We answer questions everyday, so feel free to call (877) 447-9798 and discuss your situation and find answers to help with your project.
If you prefer to send an email, please do and include an images or drawings to help us with our response.
Unprepared floor striping is a term given to epoxy paint which is applied to the floor without any concrete preparation taking place.
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